A prominent food manufacturer overcame costly label production delays by implementing a high-speed in-house print device.  

Company Background 

Since its start in 1996, a large food manufacturing company with operations in Hillsboro, WI, and Chandler, AZ, has prioritized competitive pricing, top-quality products, and exceptional service. As part of their commitment to continuous improvement, the company’s CEO recognized the need to streamline their label production process, a critical aspect of their operations. 

Challenges Faced 

The manufacturer initially relied on a combination of HP inkjet printers to support their expanding business, but this approach led to significant challenges. Short-run, in-house printing caused production delays and bottlenecks, slowing down the entire operation.  

Additionally, relying on external printing sources resulted in excessive waste due to minimum quantity requirements imposed by vendors. These problems not only drove up operational costs but also limited the company’s ability to respond to market demands. 

Transformative Solutions 

ProCopy, a Flex Technology Group company, provided a tailored solution for the food manufacturer. Recognizing the need for a more efficient and flexible printing system, ProCopy introduced a high-speed, in-house production print device designed to handle short-run jobs with precision and speed.  

To validate the solution, ProCopy conducted extensive testing using samples of the manufacturer’s label media. The successful results led to a full integration of the new system into the company’s operations, allowing for short-run, high-volume production with zero waste and eliminating reliance on external print vendors. 

Results 

The implementation of the new in-plant production print solution had transformative results: 

• Increased Productivity: The high-speed capabilities of the new production print device reduced production times, ensuring that labels were consistently ready on schedule. 

• Cost Reduction: Setting up an in-plant production print shop allowed the company to move away from outsourced printing, eliminating minimum order requirements. The company significantly reduced waste and related expenses. 

• Streamlined Operations: Eliminating dependence on external print vendors and phasing out outdated HP printers gave the company full control over their printing needs. 

Manufacturing Success 

The high-speed production print device from ProCopy delivered a quick return on investment while aligning with the company’s commitment to quality and efficiency. This partnership not only bolstered the food manufacturer’s market position but also established them as a key referral customer within the industry.  

Their advancement demonstrates how the right print technology can enhance operations and reduce costs for businesses. With their upgraded print infrastructure, this food manufacturer is now better positioned to remain competitive and adapt to evolving industry needs.